Pickling Tank And Plant

Product Details:

At the highest technical level Push Pull Pickling Plant are engineered, built and commissioned by Shivas.Special attention is paid to careful strip control and at the same time to high threading speed. The simple handling of the material and the well thought-out operation facilitate high throughout performances with small maintenance rates. Beside the mechanical characteristics of the push pull pickling plants, all advantages of an ultramodern and efficient pickling technology are united in the chemical part. Individual solutions are developed depending on customer requirements for strip qualities and for the throughout range. These pickling lines combine the compactness of a push pull picking line with the throughout efficiency of a continuous pickling line. A wide variety of production speeds can be compensated for by individual adjustment of the pickling parameters.

Features:

• Robust construction
• Longer service life
• Cost-effectiveness

Product Details:

Our range of FRP Pickling Tanks are made from chemical resistant thermoplastic and are welded with butt fusion and hot gas extrusion technology. These pickling tanks are available in various shapes and sizes to suit the batch and continuous pickling, metal pre-treatment requirements for industries such as wire, CR mills, sheet metal components and pipe mills. Some of the features of our pickling and rinsing tanks are:

Features:

• 100% Leak Proof
• Tank designed on CAD-CAM Auto Desk
• Weldless Radius at the bottom corner of the tank
• Tanks incorporate Radius Bended Design
• Tanks are Corrosion Proof
• Incorporate Environment-friendly Fume Removal System
• Inspected and tested with Imported High Voltage tester

Product Details:

We offer Electro Pickling Tank that find application in various industrial applications. These pickling are durable and can withstand harsh working conditions. Easy to install, these pickling require less maintenance. Stringent quality checks on our coatings enable us to offer quality products to our clients. Available in various specifications, we also customize these coatings as per clients specifications.

Features :

• Best quality
• Rust proof
• Highly efficient

Other Details:

• Shiva's offers Electrolytic Process Line For inline wire pickling, galvanizing, zinc king, rinsing degreasing.
• Separate Electro Pickling Lines are Offered for Tyre Bead Copper Coating Line Or all processes are inline for Wire Zincing Line. Shivas Reinplast India offers complete line made using German Make PP H sheets and PVC sheets
• All fabrications are carried out under strict supervision by Engineers adopting best engineering practices as followed all over the world
• All weldings are carried out using high efficient German Made welding extruder machine
• Electro pickling offers numerous advantages over conventional pickling like low acid consumption & low effluent generation. Higher DV values are obtained
• On other hand Electro zincking offers better control on zinc coating over wire with higher DV values.
• Company Supplies these line along with high efficient Fume Extraction Systems meeting Pollution Control Board specified allowable parameters

Product Details:

Our range of Horizontal Pickling Tank are manufactured using latest technology and are widely used in metal treatment and galvanizing and electroplating industries. These tanks are manufactured using PPCP/PPH/PPFRP/FRV Thermoplastic and are available with specially designed Lip Type Hood for fume collection from the sides of the tank. Pickling tanks with suitable hood and fume scrubber with centrifugal exhaust fan, ducting network, stack or chimney can also be availed with thermoplastic re-circulation pump for scrubber with piping.

Features:

• Cost-effective
• Flawless
• High strength

Product Details:

Spiral PP Pickling Tank offered comes in quality construction finish and can be offered in specifications as demanded from us.

Features:

• Hard PP plastic-based construction finish
• High strength construction

Product Details:

Features:

• Unmatched quality
• Excellent texture
• Free from flaws

Product Details:

We are counted amongst the leading manufacturer and supplier of Industrial Equipments. Supported by a team of professionals and advanced machinery, we have manufactured technologically advanced systems for our clients. We were the first in India, to develop Fume-Free Acid Pickling Line and Electrolytic Pickling for wire drawing industry using continuous pickling (in-line) process. 

Product Details:

First time in India, for in process continuous wire pickling operations, this totally indigenous fume less pickling, fume less acid pickling line offers hassle-free pickling with no air pollution related problems. This compact, totally covered unit has built-in wire rinsing sections on each end of the line. There is no need to install any air pollution control devices as fumes are not allowed to escape. Made out of FRP and other engineering plastics it offers a long life coupled with many other advantages for the first time to Indian Wire Industries using acid for wire cleaning.

Other Details:

• World wide approved technology for wire pickling
• Better pickling quality due to continuous heavy agitation of acid
• Line speed can be further increased with acid heating provisions
• Negligible acid loss Uses no Scrubber, no Blower, no Hoods, no Chimney
• Neat & clean surroundings of the pickling area
• Compact unit with no high-rise hoods & no obstruction for overhead material movement
• Acid fumes are condensed with in the system
• Low power requirements
• Overall a very cost effective answer to all continuous pickling problems

In any pickling system with a scrubber, there is the possibility of escaping acid fumes due to such factors as:

• Acid Over Temperature
• High Acid Concentration
• Incorrect Water Tray Depth
• Incorrect Fan Pressure or Capacity within the Scrubber
• The Fume less Acid Pickling System eliminates all fume concerns
• The Fume less Acid Pickling System is designed to introduce an hydraulic jump of acid counter flow to the direction of the wire field
• This unique Turbulent technology increases the effectiveness of the pickling acid by effectively disturbing the laminar flow layer
• Shorter pickle length
• Greater cleaning effectiveness
• Greater cleaning efficiency
• Greater possible wire speeds
• Reduced tank cleaning time

The overall cleaning system consists of three separate tanks:

• A triple rinse section follows directly after the acid wave cleaning section
• This flood weir and water curtain section ensures that the wire is cleaned of acid and that the system is fume sealed at the exit end
• Fresh water is added to the last tank of the three (3) rinse tanks on a constant basis at a rate of approximately (15 liters min) through a Ball valve & rotameter in the fresh water line
• The water from the last rinse tank will overflow into the second tank which, in turn, will overflow into the first tank
• The first tank will overflow into water curtain reservoir and then to drain and /or to the neutralizing system

Product Details:

Shivas is supplying and building Continuous Pickling Plant in cooperation with leading Terminal Equipment Suppliers. According to modern requirements of process, the pickling tanks are extensively made out of polypropylene (PP) and FRVE (Vinyl Ester). The advantage of this material are simple fabrication, low weight and excellent acid proof characteristic. All tanks are built in a design specially created by SHIVAS. This special system results in a long economic life-time and moderate maintenance costs.

Modernization:

• Our engineers' high know-how and long experience time are allocated to our customers to guarantee lowest investment costs and short delivery times.
• Close collaboration with the customer in the engineering stage allows an optimum solution, specific to the customer's requirements.
• At this stage the existing plant is analyzed by Shivas Engineers and the reusability of existing machines and equipment is checked.
• Beside the machines and the apparatus, the complete system control including process control system and software are checked with regard to optimization.

Product Details:

Symbolic to all the success that we have acquired in the industry remains our status as a prominent manufacturer, exporter, and trader of a precision-designed range of FRP Fumeless Pickling Plant. Our professionals manufacture this plant by employing optimum quality raw material and sophisticated technology in adherence to the set industry standards. Owing to features like precise design, resistant to corrosion and easy installation, our offered product has been able to earn a lot of popularity in the market.

Product Details:

Features:

• Excellent finish
• Greater corrosion resistance
• Robust construction